Tracking & inventory

RFID, NFC & LoRaWAN tracking and inventory automation

Automatic identification and wireless sensing that keep track of products, totes, pallets, tools, and assets without manual scans, feeding your PLCs, WMS or ERP, and SCADA.

RFID

RFID: frequencies & standards

Each RFID band behaves differently. Choosing the right one is the first step to reliable reads.

LF RFID (125–134 kHz)

ISO 11784/11785. Short range and tolerant of its surroundings; common for tool identification and animal ID.

HF RFID (13.56 MHz)

ISO 15693 and ISO 14443. Short range and dependable near metal and liquids with the right tags; also the basis for NFC.

UHF RAIN RFID (860–960 MHz)

EPC Gen2v2 (ISO/IEC 18000-63). Long read range and many tags read at once; the supply-chain standard for pallets, cartons, and items.

Active RFID & RTLS

Battery-powered tags and real-time location systems, often BLE or UWB, that report where assets are, not just that they passed a reader.

GS1 EPC Tag Data Standard

Defines how identifiers are encoded on tags: SGTIN (GTIN plus serial), SSCC for logistic units, and GRAI for returnable assets such as totes.

Industrial RFID for automation

Industrial read/write RFID

Tags on carriers, pallets, and fixtures hold work-in-process data, recipes, or routing so each station knows what to do.

Readers we integrate

Industrial systems such as Balluff BIS, Turck BL ident, SICK RFU, Pepperl+Fuchs IDENTControl, Siemens SIMATIC RF200/RF600, Rockwell 56RF, and Keyence RF series.

PLC connectivity

Readers connected to the PLC over IO-Link, EtherNet/IP, or PROFINET, so tag data is just another part of the control logic.

Supply-chain RFID

Fixed portals & tunnels

Dock-door portals and conveyor tunnels read cartons and pallets as they move, without stopping for scans.

Readers & handhelds

Fixed readers such as Zebra FX9600 and ATR7000, Impinj R700 and xArray, plus handhelds for counts and searches.

Middleware

Software that filters and deduplicates reads and turns them into events for the WMS, ERP, or EPCIS repository.

Use cases

Where RFID pays off

Dock-door receiving & shipping

Confirm what arrived and what left against the order or ASN.

Cycle counts & inventory accuracy

Count stock quickly and often without line-of-sight scanning.

Totes, pallets & returnable assets

Track where reusable containers are and reduce losses.

WIP tracking & routing

Carriers tell each station what product is arriving and where it goes next.

Tool & die identification

Confirm the right tool is installed and load its setup automatically.

Error-proofing

Right part, right station, before the process starts.

Cold chain

Temperature-logging RFID tags record conditions along the way.

Healthcare & pharma

Item-level tracking of products and supplies.

Yard & trailer tracking

Know which trailers are at which doors and in the yard.

Design

RFID design considerations

Tag selection

On-metal and liquid-tolerant tags chosen for the item and surface.

Antennas & read zones

Antenna placement and power tuned so reads happen where intended.

Avoiding stray reads

Shielding, read-zone tuning, and RSSI or phase filtering to ignore tags that are nearby but not in play.

Read rates at line speed

Reader settings and zone length matched to conveyor speed and tag counts.

Data handling

Deduplication, filtering, and event logic so systems receive clean, meaningful events.

Integration

Results delivered to the PLC for control and to the WMS or ERP for inventory.

NFC

NFC for panels, maintenance & devices

What NFC is

A close-range subset of HF 13.56 MHz (ISO 14443, ISO 15693, NFC Forum tag types and NDEF) that most phones can read.

Panel & equipment tags

Tap a panel or machine to open drawings, manuals, or service history on a phone.

Maintenance check-in

Tap-to-log inspections and service visits for an audit trail.

Device commissioning

Many sensors, drives, and power supplies, including some from Siemens, Schneider Electric, Phoenix Contact, and ifm, can be configured from a phone app over NFC.

Operator login

Badges that log operators into HMIs with the right permissions.

Authentication

Tags that help confirm genuine parts and products.

Security

Read-only or locked tags, and no sensitive data on open tags.

LoRaWAN

LoRaWAN wireless monitoring

What LoRaWAN is

Long-range, low-power wireless in unlicensed sub-GHz bands (US915 in the US, EU868 in Europe), with battery life measured in years for small, infrequent messages.

Architecture

Star-of-stars: end devices talk to gateways, gateways forward to a network server, and the network server delivers data to applications.

Device classes

Class A (lowest power, listens only after sending), Class B (scheduled receive windows), and Class C (always listening, mains powered).

Security

AES-128 encryption at the network and application layers, with session keys set up through over-the-air activation (OTAA).

Know its limits

Low data rates and delays make it right for monitoring, alarms, and maintenance, not for safety functions, control, or fast I/O.

Private vs public networks

Many plants run private gateways and a private network server to keep data and coverage under their control.

Uses

Tank level & flow

Remote tank and flow monitoring without running wire.

Temperature & humidity

Cold storage, warehouses, and data halls.

Vibration & condition monitoring

Early warning on motors, pumps, and conveyors.

Leak detection

Water and fluid leak sensors across a building or campus.

Energy metering

Meter data collected from spread-out equipment.

Asset & trailer location

Coarse location of assets and trailers in a yard.

Lift stations

Remote water and wastewater sites monitored from one place.

Environmental monitoring

Air quality and conditions across a campus.

Integration

Network servers

Private ChirpStack, The Things Stack, AWS IoT Core for LoRaWAN, or Actility, depending on how you want to host and manage devices.

Into your systems

Data delivered by MQTT or REST into SCADA (Ignition, for example, has MQTT and LoRaWAN-friendly modules), historians, MES, or CMMS.

Comparison

How the technologies compare

Typical values; actual performance depends on tags, readers, environment, and installation.

TechnologyTypical rangeDataPowerBest forIntegration path
UHF RFIDUp to roughly 10 m or more, depending on tag and readerIdentifier plus small user memoryPassive tags; powered readersBulk reads, pallets, cartons, items, assetsReader → middleware → WMS/ERP/EPCIS; PLC for control
HF RFID / NFCA few centimeters (NFC) up to around a meter (HF, setup dependent)Identifier plus user memory; NDEF on NFCPassive tags; powered reader or phoneWIP, tooling, panels, phone access, badgesReader → PLC (IO-Link, EtherNet/IP, PROFINET); phone apps
LoRaWANKilometers in open areas; less indoorsSmall, infrequent sensor messagesBattery devices, years of lifeRemote and wide-area monitoring and alarmsGateway → network server → MQTT/REST → SCADA, historian, CMMS
BarcodeLine of sight, centimeters to a few metersPrinted data, fixed once printedNo power on the labelLow-cost labeling, GS1 compliance, verificationScanner → PLC/WCS → WMS

What we provide

What we provide

RFID system design

Read zones designed and tuned for reliable, intended reads.

Reader, antenna & tag selection

Hardware matched to your items, surfaces, and speeds.

PLC integration

IO-Link, EtherNet/IP, and PROFINET reader integration.

WMS, ERP & EPCIS middleware

Clean events delivered to your business systems.

NFC-tagged panels

Panels and equipment tagged for quick documentation access.

LoRaWAN sensor networks

Private gateways and network servers with sensors placed for coverage.

SCADA & historian dashboards

Tracking and sensor data visualized with alarms.

UL 508A panels & enclosures

Panels and enclosures built to UL 508A for readers, gateways, and controls.

Retrofits

RFID added to existing lines and systems.

Would you like to know more? EPC encoding, metal and liquids, and LoRaWAN airtime basics
EPC encoding

A UHF tag’s EPC memory holds a GS1 identifier in a compact binary form. SGTIN combines the product’s GTIN with a serial number for item-level identity; SSCC identifies a logistic unit such as a pallet; GRAI identifies a returnable asset such as a tote or container. Encoding to the standard lets partners decode the same tag the same way.

Metal, liquids, and on-metal tags

UHF signals reflect off metal and are absorbed by water, which detunes ordinary tags and creates dead spots. On-metal tags use a spacer or a design that uses the metal surface as part of the antenna, and placement and orientation are chosen to keep tags readable.

LoRaWAN spreading factor and duty cycle

A higher spreading factor reaches farther but sends data more slowly and uses more airtime and battery. Regional rules limit how much airtime a device may use (duty-cycle limits in EU868, dwell-time limits in US915), which is why LoRaWAN suits small, periodic messages.

Next step

Want to track it without scanning it?

Tell us what you need to track or monitor and where, and we’ll help scope the RFID, NFC, or LoRaWAN system and its integration.